Machine Learning Micro Geometry Optimiser

  • At SMT we are leveraging machine learning techniques to create bespoke targeted solutions which enhance our customers workflows, with no need for the user to have AI expertise.
  • New AI based optimiser that uses machine learning to achieve efficient and effective improvements to gear micro geometry.
  • Specialised to micro geometry optimisation through user-defined targets and constraints spanning multiple operating conditions spanning noise, durability, and efficiency.

Network Databases

  • Easy and consistent sharing of data between users and models.
  • Be confident that multiple users within an organisation are using the same items or properties.
  • Functionality includes item version control, history and administrator approval for changes.

CAD Export with Micro Geometry

  • 3D CAD exported from MASTA can now include micro geometry.
  • Can be used to directly prototype gears using various processes, for example 5 axis CNC machining, moulding, sintering, 3D printing and more.
  • 3D CAD exported from MASTA can be used in other analyses and workflows.

Scripted Efficiency Calculations for Components

  • Directly implement bespoke or confidential efficiency calculations into MASTA via MASTA scripting in languages such as python and .NET.
  • Efficiently integrate custom property results within MASTA reports.
  • Now available for many MASTA components including shafts, rolling bearings, all gear types and more.

NVH – Transfer Path Analysis

  • Achieve better NVH performance through deeper understanding of system dynamics.
  • Identify key transfer paths in an intuitive user interface, directly in MASTA.
  • Use TPA results to inform dynamic optimisation by identifying and targeting opportunities for NVH improvement.

Geometry Modeller Improvements

  • Pass multiple CAD bodies into FE mode together.
  • Create FE mesh connections in MASTA’s FE mode.

Thermal Analysis of Electric Machines

  • Enables the thermal performance of the electric machine to be obtained without the need for third party analysis tools.
  • Electromagnetic, Mechanical and Thermal models of an electric machine can be included in one MASTA model.
  • Combines the speed of lumped network models with the accuracy of finite element models.

Wound Field Synchronous Analysis

  • Wound Field Synchronous Machines (also known as Electrically Excited Synchronous Machines) can be analysed in MASTA’s Electric Machines analysis.

MASTA 15 Additional Features

  • Calculation of Acoustic Sound Velocity
  • Additional ISO 14179 Calculations
  • Hide/Show Components in 3D View
  • JTEKT Bearing Database Update
  • New ISO 16281:2025 Fatigue Rating
  • New ISO 17956: 2025 Static Rating
  • Latin Hypercube Study